Electrical Test Cell Engineer at Rehlko in Sheboygan, Wisconsin

Job Description:

Why Work at Rehlko


We have met today's energy needs while planning for tomorrow's for over 100 years. Beginning with the first modern generator, the Rehlko Automatic Power & Light, launched in 1920, Rehlko has been an innovative leader in energy resilience.


Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, clean energy solutions, and much more that serve a broad spectrum of OEM, residential, industrial, and commercial customers.


Our priorities are global: the stability from steady energy sources and reliable back-ups. The power to be able to harness energy, and the freedom of not being dependent on an aging centralized grid. The confidence that clean energy solutions offer when it comes to a sustainable world, and the commitment to keep innovating towards greater impact.



Why You Will Love this Job:



Rehlko is searching for an Electrical Test Cell Engineer. In this pivotal role, you will drive safety, quality, on-time delivery, cost reduction, and continuous improvement in our test cell operations. You will design and implement advanced manufacturing processes and systems, mentor technicians and testers, and partner with design engineering to seamlessly transition new and modified products from concept to production-all while optimizing the three M's of variation, waste, and overburden.



Specific Responsibilities

• Oversee production flow by ensuring that operations meet performance goals and maintain Rehlko's high quality standards.
  
  


• Analyze manufacturing operations to pinpoint enhancements in methods, equipment, and layout that bolster safety and reduce costs.
  
  


• Develop and implement manufacturing processes, systems, and equipment for new and existing products to streamline transitions from design to production.
  
  


• Initiate cost savings projects and mentor manufacturing technicians using structured problem-solving methodologies (DMAIC, PDCA, 8D/PSP, 4Q, or A3).
  
  


• Troubleshoot load bank structures and operational issues by proposing and executing innovative solutions.
  
  


• Coordinate new product introductions by collaborating with design engineering, marketing, and production teams to meet new testing requirements.
  
  


• Learn and optimize test software operations while assisting in test cell calibrations and ongoing maintenance.
  
  


• Establish and maintain test cell routings for all products and engineering specials, ensuring robust process documentation.
  
  


• Conduct feasibility studies to evaluate product costs and determine capital equipment, capacity, and capability requirements.
  
  


• Direct capital improvement projects as the project manager for multi-disciplinary teams within your area of responsibility.
  
  


• Optimize material flow, equipment layout, workflow, and workforce utilization to maximize efficiency and reduce waste.
  
  


• Lead continuous improvement initiatives to minimize variation, waste, and overburden while boosting productivity.
  
  


• Support technical investigations by analyzing failure data and assisting in corrective design or process modifications.
  
  


• Foster a collaborative environment that encourages creativity, risk-taking, and inclusive, timely execution of projects.
  
  


• Review design proposals with engineering teams to ensure technical merit and achieve optimal production outcomes.
  
  


• Implement PFMEA analyses to proactively identify process risks and enhance overall process reliability.
  
  


• Execute additional duties as assigned to support broader process optimization and quality objectives.
  
  

Requirements

• Possess an ABET-accredited Bachelor of Science in Electrical Engineering (preferred) or Mechanical Engineering.
  
  


• Have a minimum of 2 years of relevant experience, including Co-Op, Internship, or related experience.
  
  


• Hold Lean Six Sigma Green Belt certification and/or proven expertise in driving continuous improvement initiatives and quality system enhancements.
  
  


• Demonstrate exceptional electrical aptitude and advanced problem-solving skills, with the ability to troubleshoot at both subsystem and system levels.
  
  


• Exhibit excellent communication and interpersonal skills with a proven capability to lead cross-functional teams.
  
  


• Show the ability to accurately interpret test data, diagnose malfunctions, and contribute to design or process modifications.
  
  


• Manage multiple projects of moderate scope and complexity simultaneously with effective prioritization.
  
  


• Be innovative, resourceful, and comfortable working with minimal direction in a dynamic environment.
  
  


• Endure the physical demands of the role, with an expected work balance of 50% on the production floor and 50% in an office setting.
  
  

#LI-TB1


The Salary range for this position is $76,050.00-$96,050.00.The specific Salary rate offered to a candidate may be influenced by a variety of factors including the candidate's experience, their education, and the work location.



About Us



Rehlko proudly offers a rich history steeped in creativity and commitment to our associates and communities, along with competitive benefits and compensation.Our Purpose-Creating an energy resilient world for a better future-and Values: Curiosity, Trust, Pace, and Excellence, are important cultural components that shape the way we work and relate to one another. Learn more about Rehlko at http://www.rehlko.com/who-we-are.


In addition to the investment in your development, Rehlko offers a benefits package including a competitive salary, health, vision, dental, 401(k) with Rehlko matching, and more!?


Rehlko is an equal opportunity employer that prohibits discrimination and will make decisions regarding employment opportunities, including, but not limited to, hiring, job assignment, compensation, promotion, benefits, training, discipline, and termination, without regard to race, creed, color, ethnicity, religion, sex, pregnancy, childbirth, or related medical conditions, genetic information, age, national origin, citizenship, ancestry, caste, mental or physical disability, marital or familial status, sexual orientation, gender identity or expression, genetic information, political belief or affiliation, union membership status, military status, veteran status, or any other characteristic protected by national, state, local, or other applicable laws.


Americans with Disabilities Act (ADA)


It is the policy of Rehlko to comply with all applicable provisions of the Americans with Disabilities Act (ADA) and corresponding national, state, local, or other applicable laws. Rehlko will not discriminate against any qualified associate or applicant with respect to any terms, privileges, or conditions of employment because of a person's physical or mental disability. Rehlko will provide a reasonable accommodation to associates or applicants with disabilities, in accordance with applicable laws. If you have a disability and require an accommodation in the application process or during the course of employment, please contact EnergyJobs@rehlko.com. Rehlko is an equal opportunity/affirmative action employer. Apply Now