Sr. Engineer Modeling & Simulation FEA at Faith Technologies in Menasha, Wisconsin

Job Description:

A position at FTI can be the answer to your future career. In this role, you'll be part of a progressive national leader in electrical planning, engineering, technology and energy services. FTI enables employee growth and success through industry-leading training and development, utilization of the latest industry technologies, and an uncompromised focus on safety. We recognize and reward top performers, offering competitive, merit-based compensation, career path development and a flexible and robust benefits package that boasts everything from paid training and tuition reimbursement to an award-winning wellness program.



We are seeking a highly skilled FEA Analysis Engineer to support our research and technology (R&D) development programs and product development projects. The successful candidate will be responsible for conducting structural and thermal impact analysis of enclosures and components under various stresses, loading conditions, and heat rejection of electronic components. Key responsibilities include supporting the design of power distribution enclosures, data center enclosures, switchboards, and battery packs, ensuring robust solutions that optimize material and cost. You will use modeling and simulation to optimize battery pack design and reduce the potential for flaws to guide the build of physical prototypes. The ideal candidate will have strong analytical skills and experience in finite element analysis (FEA) to support initial concepts, prototype design, and manufacturing.



KEY RESPONSIBILITIES

• Structural and thermal impact analysis of power distribution enclosures, switchboard enclosures, data center enclosures (including components like panels, mounting brackets, busbars, wiring, circuit breakers) and battery energy storage systems


• Modeling of enclosures to simulate loading conditions (loading, transporting, environmental conditions) and mechanical stress to identify potential weaknesses in the design and optimize structural integrity before physical prototyping


• Simulate and predict the potential for fatigue failure in a component or structure due to repeated thermal cycles, heat rejection of electronic components, and mechanical stress


• Model the temperature distribution within the structure or battery pack under different thermal loading conditions including heating and cooling cycles


• Optimization of modular enclosure designs (switchboards, UPS, battery pack) to reduce material weight and cost and improve overall robustness and safety

MINIMUM REQUIREMENTS

• Bachelor's degree in Mechanical Engineering or related field.


• 5+ years of experience in FEA modeling


• Proven experience in finite element analysis with use of Ansys, Abaqus, COMSOL or similar software


• Strong knowledge of static and dynamic structural analysis, material strength, and failure modeling for different classes of materials


• Knowledge of CAD design software such as AutoCAD, SolidWorks, or similar


• Familiarity with renewable energy systems, including solar, wind, power conversion, and energy storage systems and containers


• Familiarity with power distribution enclosures including UPS, switchboards, batteries, and power electronics


• Strong analytical and problem-solving skills to interpret simulation results


• Ability to effectively communicate technical findings and collaborate with cross-functional teams

PREFERRED REQUIREMENTS

• Graduate degree in Mechanical Engineering or relevant field


• Experience modeling renewable energy systems, including solar, wind, power conversion, and energy storage systems and containers


• Experience modeling power distribution enclosures including UPS, switchboards, batteries, and power electronics


• Strong understanding of related regulatory frameworks and industry standards related to the relevant energy technologies: Microgrid, Power generation, and Energy storage.

The job description and responsibilities described are intended to provide guidelines for job expectations and the employee's ability to perform the position described. It is not intended to be construed as an exhaustive list of all functions, responsibilities, skills, and abilities. Additional functions and requirements may be assigned by supervisors as deemed appropriate.


The job description and responsibilities described are intended to provide guidelines for job expectations and the employee's ability to perform the position described. It is not intended to be construed as an exhaustive list of all functions, responsibilities, skills, and abilities. Additional functions and requirements may be assigned by supervisors as deemed appropriate.



SURGE your career forward!

Employees at FTI grow faster because they are a part of a nationally leading team of electrical planners, engineers, designers, electricians, and business professionals.

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  Your Personal Growth : Build your career path by taking advantage of our industry leading training and leadership development programs.
  
  


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  Leverage Technology : Our virtual design and build programs that offer the latest in robotic total stations, 3D scanning, virtual and augmented reality and drone surveillance and assessment.
  
  


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  Uncompromised Safety : When we see others in our space averaging 2.7 safety rating and ours average .42, you know that we value you and your safety above all else.
  
  

We offer competitive, merit-based wages; career path development and flexible and a robust benefits package that boasts everything from paid training, tuition reimbursement and a top-notch wellness program.


We pride ourselves on a "Ground up Growth" mentality that puts you in the spotlight. Becoming a member of the FTI team means you've officially put yourself in the driver's seat of your career. Through our career development and continued education programs, you'll have options to position yourself for success.


FTI is a "Merit to the Core" organization, and we pride ourselves on our ability to reward and recognize top performers.



BENEFITS ARE THE GAME CHANGER

FTI enriches the lives of its employees through industry-leading total rewards. Our compensation, benefits, time off, and wellness programs are designed to reward individual results that create team success, improve financial security for our employees and their families, and encourage healthy lifestyles. As an eligible employee*, your programs include:

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  Medical, Dental, Vision, and Prescription Drug Insurance
  
  


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  Company-Paid Life and Disability Insurance
  
  


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  Flexible Spending and Health Savings Accounts
  
  


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  Award-Winning Wellness Program and Incentives
  
  


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  401(k) Retirement & 401(a) Profit Sharing Plans
  
  


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  Paid Time Off
  
  


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  Performance Incentives/Bonuses
  
  


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  Tuition Reimbursement
  
  


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  And so much more!
  
  

*Regular/Full-Time Employees are eligible for FTI benefit programs.


We stand strong in our values as we work to Create World-Class Opportunities to Succeed through:

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  Uncompromised focus on keeping people SAFE.
  
  


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  Building TRUST in everything we do.
  
  


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  REDEFINING what's possible.
  
  


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  Rewarding individual results that create TEAM SUCCESS.
  
  

If you're ready to learn more about growing your career with us, apply today!


Faith Technologies, Inc. is an Equal Opportunity Employer - veterans/disabled.
Apply Now