Develop Tracker programs using model-based definition and/or blueprints for Leica & Faro Laser Tracker using Spatial Analyzer software.
Develop programs using models or blueprints for PCMM using PC-DMIS software.
Subject matter expert and skilled technical knowledge in developing inspection solutions.
Oversees, develops, and conducts inspections on components and tools using CAD and GD&T information with portable and stationary Coordinate Measuring Machines.
Analyze drawings and model data to determine optimal measurement routine and work holding.
Work with process experts to determine the best control plan for each part.
Work closely with Manufacturing Engineers, Quality Engineering, and Shop Floor management in new program creation/release and program changes that improve quality and throughput.
Working with Quality team to define and document sample plans for each part.
Create detailed inspection plans with ballooned drawings using DISCUS software.
Create and maintain program library ensuring revision control.
Able to validate first piece runs meet drawing intent.
Must have a Lean manufacturing mindset in the shop including set-up time reduction, overall waste reduction, and reduced variation between machines and programs.
Functions as a valued team member providing technical guidance to machinists daily.
ROLE REQUIREMENTS:
Experience with CAD (AutoCAD or SolidWorks), and ability to read and interpret blueprints.
Advanced knowledge of ASME Y14.5 Geometric Dimensioning & Tolerancing (GD&T)
Ability to write legible reports and findings, using basic programs such as Word, PowerPoint, and Excel
Understanding of basic statistical process control, probabilities, and sampling plans.
Understanding of basic quality concepts, philosophies, and tools as well as of quality standards such as ISO, AS9100 or other quality management systems and manufacturing processes and capabilities.
Ability to work on multiple projects, in multiple environments and locations.
Expert in developing inspection methods, inspection planning and providing feedback to improve product and tool designs.
MINIMUM QUALIFICATIONS:
Minimum 3 years applicable experience required
2 years minimum directly related experience working with Laser Trackers OR Portable CMM
Strong competence using off-line Metrology programming software
Extensive knowledge of GD&T as well as aerospace specifications
Familiarity with SolidWorks or other model-based CAD system
Competency in surface plate inspections and metrology
Motivation and focus on assigned tasks
Strong background in fabrication, equipment, and techniques
Understands value of time and materials
Effective problem-solving skills
Must be able to pass an ITAR-grade background check and be a US Citizen or Permanent resident
Preferred Qualifications
5 years minimum directly related experience working with Laser Trackers or Portable Arm
Experience machining parts for aerospace, defense, power generation or medical industries
Spatial Analyzer or PC-DMIS programming, 3+ years
2 or 4-year technical degree from an accredited university or technical college (AS or BS)
Formal lean and six sigma training, Green Belt certification
PHYSICAL REQUIREMENTS:
Ability to walk or stand for long periods, lift to 50 pounds, stoop, climb, and use ladders to perform various inspection tasks and studies
Handling and moving objects- Using hands and arms in handling, positioning, and moving materials
Must be able to stand, squat, bend, crawl, reach
WORK ENVIRONMENT:
Manufacturing environment: May be exposed to loud noises, changing temperatures, machinery with moving parts, and exotic materials.
ITAR RESPONSIBILITIES:
Adhere to and abide by all ITAR-specific job standards and training. Protect and properly safeguard ITAR-sensitive information and work product; ensure dissemination or disclosure of and access to “protected data” occurs only with those trained and approved for exposure to ITAR content
IMMEDIATELY notify Supervisor/Manager, Human Resources, Legal (email: compliance@samuel.com) or the Samuel Ethics Alert Hotline of known or suspected unauthorized disclosure, release of or access to protected ITAR content
The work environment characteristics described are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
This job description is not intended to be all inclusive, and the employee will also perform other reasonably related business duties as assigned by immediate supervisor and other management, as required. Staffing of positions to be determined by the company.
